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Journal articles
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Evaluation of rice straw for purification of lovastatin, TAPPI Journal November 2021

ABSTRACT: Cholesterol synthesis in the human body can be catalyzed by the coenzyme HMG-CoA reductase, and lovastatin, a key enzyme inhibitor, can reduce hypercholesterolemia. Lovastatin can be obtained as a secondary metabolite of Aspergillus terreus ATCC 20542. In this study, rice straw of lignocellulose was used in aeration and agitation bath fermentation in a 1-L flask, and a maximal crude extraction rate of 473 mg/L lovastatin was obtained. The crude extract was treated with silica gel (230–400 mesh) column chromatography. Ethyl acetate/ethanol (95%) was used as the mobile phase, and isolation was performed through elution with various ethyl acetate/ethanol ratios. The highest production rate of 153 mg/L was achieved with ethyl acetate/ethanol in a ratio of 8:2. The lovastatin gained from the crude extract was added to 12 fractions treated with 0.001 N alkali, and acetone was then added. After 24 h of recrystallization at 4°C, the extract underwent high-performance liquid chromatography. The purity had increased from 25% to 84.6%, and the recovery rate was 65.2%.

Journal articles
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Open Access
Investigation of the Cellulose-Water Relationship by the Pressure Plate Method, TAPPI Journal July 2022

ABSTRACT: The swelling and water retention properties of pulp fibers are of basic importance in papermaking.

Journal articles
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Open Access
Flow rheology of light foams generated from aqueous solutions of polyvinyl alcohol, TAPPI Journal January 2023

ABSTRACT: Recent studies have shown that foam-assisted application of additives into a wet web has advantages over the conventional way of adding the chemicals into the pulp suspension before forming, e.g., increased mechanical retention as well as high dosage giving increased wet strength without impairing the sheet uniformity. To engineer processes utilizing this new technology, the complex flow behavior of applied foams must be quantified. At the minimum, the foam viscosity and the slip velocity at the solid surfaces need to be known to build practical models that can be used in analyzing and upscaling unit processes of the foam-assisted application.In this study, the rheological behavior was quantified for foams having polyvinyl alcohol (PVOH), a widely used strength additive chemical, as the surfactant. The foam density was varied between 100 g/L and 300 g/L, and the concentration of the PVOH solution was varied between 0.5% and 6.0% (w/w). The foams were generated with a commercial foam generator, and the rheological properties of the foams were measured by using a horizontal pipe bank. At the outlet from the generator, the volumetric flow rate, the absolute pressure, and the bubble size distribution of the foam were measured. In the measurement pipe section, the viscous pressure gradient and the slip velocity were measured, after which the foam was discharged to ambient air pressure. The viscosity and the dynamic surface tension of the PVOH solutions were quantified with commercial laboratory devices. In the viscosity analysis, the apparent shear rate was calculated from the volumetric flow rate, and the resulting apparent viscosity was translated to real material viscosity data by applying the Weissenberg-Rabinowitsch correction. The results indicated that PVOH foams can be described with high accuracy as shear-thinning power-law fluids where the detailed behavior depends on the foam density and the PVOH concentration. Slip flow, as usual, increased with increasing wall shear stress, but it was also dependent on the PVOH concentration, the air content, and the bubble size. For both the foam viscosity and the slip flow, a correlation was found that described the quantitative behavior of all the studied foams with good accuracy.

Journal articles
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Open Access
A case study review of wood ash land application programs in North America, TAPPI Journal February 2021

ABSTRACT: Several regulatory agencies and universities have published guidelines addressing the use of wood ash as liming material for agricultural land and as a soil amendment and fertilizer. This paper summarizes the experiences collected from several forest products facility-sponsored agricultural application programs across North America. These case studies are characterized in terms of the quality of the wood ash involved in the agricultural application, approval requirements, recommended management practices, agricultural benefits of wood ash, and challenges confronted by ash generators and farmers during storage, handling, and land application of wood ash.Reported benefits associated with land-applying wood ash include increasing the pH of acidic soils, improving soil quality, and increasing crop yields. Farmers apply wood ash on their land because in addition to its liming value, it has been shown to effectively fertilize the soil while maintaining soil pH at a level that is optimal for plant growth. Given the content of calcium, potassium, and magnesium that wood ash supplies to the soil, wood ash also improves soil tilth. Wood ash has also proven to be a cost-effective alternative to agricultural lime, especially in rural areas where access to commercial agricultural lime is limited. Some of the challenges identified in the review of case studies include lengthy application approvals in some jurisdictions; weather-related issues associated with delivery, storage, and application of wood ash; maintaining consistent ash quality; inaccurate assessment of required ash testing; potential increased equipment maintenance; and misconceptions on the part of some farmers and government agencies regarding the effect and efficacy of wood ash on soil quality and crop productivity.

Journal articles
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Open Access
Co-ground mineral/microfibrillated cellulose composite materials: Recycled fibers, engineered minerals, and new product forms, TAPPI Journal January 2021

ABSTRACT: When pulp and minerals are co-processed in suspension, the mineral acts as a grinding aid, allowing costeffective production of mineral/microfibrillated cellulose (MFC) composite materials. This processing uses robust milling equipment and is practiced at industrial scale. The resulting products can be used in many applications, including as wet- and dry-strength aids in paper and board production.Previously, we have reported that use of these MFC composite materials in fiber-based applications allow generally improved wet and dry mechanical properties with concomitant opportunities for cost savings, property improvements, or grade developments. Mineral/MFC composites made with recycled pulp feedstocks were shown to offer at least equivalent strength aid performance to composites made using virgin fibers. Selection of mineral and fiber allows preparation of mineral/MFC composites with a range of properties. For example, the viscosity of such formulations was shown to be controlled by the shape factor of the mineral chosen, effective barrier formulations were prepared, and mineral/MFC composites with graphite as the mineral were prepared.High-solids mineral/MFC composites were prepared at 75% total solids (37% fibril solids). When resuspended and used for papermaking, these high-solids products gave equivalent performance to never-dried controls.

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Open Access
The use of hollow sphere pigments as strength additives in paper and paperboard coatings—Part 2: Optimization in paperboard formulations for opacity and strength, TAPPI Journal November 2020

ABSTRACT: This report aims to summarize the efforts in testing the properties of coatings for paperboard utilizing hollow sphere pigments (HSPs). HSPs are known to effectively scatter light and replace titanium dioxide (TiO2) in architectural coating formulations. The effect of the particle size and void fraction was evaluated, along with many coating parameters, including level of addition, binder chemistry, and blends of two HSPs. The small HSPs that have optimized voids for scattering light showed equivalent strength to the TiO2-containing control. The strength data was surprising, particularly the improvement in strength for coatings containing large particle size HSPs. Because of this increase in strength, four parts of binder could be removed, which allowed for higher brightness while not compromising other properties, including hot melt glueability. These trends held true using different binder chemistries (styrene acrylic, vinyl acrylic, and styrene butadiene). Upon refining the formulations further, blends of two HSPs showed further benefit.

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Open Access
Wet pressing and product quality: Review of previous pilot machine trials, TAPPI Journal July 2020

ABSTRACT: The purpose of wet pressing is to remove water by mechanical means to consolidate the web and minimize the energy expended in the dryer section. In this process, paper is compacted and densified to degrees that impact end-use performance. Average density is increased by pressing, which has implications for grades where stiffness is important. The z-direction density gradients can affect printing and converting. Lastly, pressing affects surface quality of paper and its response to printing. Broadly speaking, the final press nip dominates the paper surface roughness and the early press nips affect printing performance.

Journal articles
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Open Access
Multifunctional barrier coating systems created by multilayer curtain coating, TAPPI Journal November 2023

ABSTRACT: Functional coatings are applied to paper and paperboard substrates to provide resistance, or a barrier, against media such as oil and grease, water, water vapor, and oxygen, for applications such as food packaging, food service, and other non-food packaging. Today, there is increasing interest in developing recyclable and more sustainable approaches for producing these types of packages. This paper focuses on water-based barrier coatings (WBBC) for oil and grease resistance (OGR), water, moisture vapor transmission rate (MVTR), and oxygen barrier performance. The main goal is to create coated systems that can achieve more than one barrier property using multilayer curtain coating (MLCC) in a single application step. One advantage is in optimizing coating material cost with the use of functional chemistry in confined layers where performance is balanced within the coating layered structure. This allows simultaneous application of layers of different polymer types in one step to achieve the appropriate performance needs for a given barrier application. This paper provides working examples of using MLCC to create coating structures with multiple barrier properties in a single application pass. Barrier polymers studied include styrene butadiene, styrene acrylate, starch-containing emulsions, and polyvinyl alcohol. The paper also shows the effect of increasing the pigment volume concentration with platy clay or fine ground calcium carbonate on MVTR and OGR barrier properties.

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Open Access
Surface energy considerations for offset printing of coated paper and paperboard, TAPPI Journal November 2023

ABSTRACT: Offset printing of coated paper involves the complex interactions of ink with a surface that is characterized by three major properties: roughness, porosity, and related pore network structure and surface chemistry (related to surface free energy [SFE]). The effects of porosity and roughness are relatively well understood and are documented in the literature, whereas the influence of surface chemistry is much less studied and therefore the focus of this paper. The key results shown include: i) Coating porosity has a negligible effect on SFE determination by contact angle using two fluids. ii) The chemistry of the latex polymer in the coating formulation dominates the influence on SFE compared to pigment, with any surface energy differences present in the pigment being almost completely masked by latex. iii) Wetting agent and corona treatment can impact water absorption rate and surface spreading of water, resulting in small differences in printability. Increasing the concentration of the surfactant on a coated surface indicates switching orientation of the surfactant molecules, giving a “step wise” printing result. When looking to improve offset printability by selection of different pigments, the variation in SFE is less important than variation in either surface roughness or porosity.

Journal articles
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Open Access
Cationic emulsions of maleic anhydride derivatives of oleic and abietic acid for hydrophobic sizing of paper, TAPPI Journal 2020

ABSTRACT: Ordinary rosin sizing agents are mixtures of resin acids that include abietic acid and related compounds obtained from softwoods such as pine. Fatty acids, which are another byproduct of the kraft pulping of soft-wood species, also may have hydrophobic effects, but their use as sizing agents has seldom been considered. In the current study, abietic acid and oleic acid, in the absence of other components, were first modified by reaction with maleic acid anhydride. Then, the maleated derivatives (maleated oleic acid [MOA] and maleated abietic acid [MAA]), which were emulsified with cationic starch at the 1:1 and 3:2 ratio, respectively, were added to fiber furnish containing aluminum sulfate (papermaker’s alum). The prepared sheets were dried with a rotating drum on one side at 100°C at low pressure to cure the sizing agents. The chemical, optical strength, and absorption properties were measured. The presence of the sizing material was confirmed using time of flight secondary ion mass spectrometry (ToF-SIMS), and the retention of the sizing agent on fibers was supported by evidence of hydrocarbons on the paper surface. In addition to achieving sufficient water resistance features with MAA, a lesser hydrophobic character was obtained when using MOA. Compared to commercial applications, relatively large amounts of sizing agent were used to obtain a sufficient sizing degree. The MOA required 5% addition to achieve a similar sizing degree as MAA at the 2% level. The sizing treatments also resulted in substantial increases in tensile index value. Since cationic starch was used in the formulation of the sizing agents, the increase in tensile index may have been due to the influence of cationic starch. Contributions to paper strength from a combination of ionic complexation and mutual association of hydrophobic groups is also proposed. Depending on the amount of sizing agent, the yellowness increased, especially when sizing with MOA.