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Research needs for nanocellulose commercialization and applications

INTRODUCTION: This short review deals with some applications and research needs for nanocellulosic (NC) materials; primarily cellulose nanocrystals (CNC), cellulose nanofibers (CNF), and bacterial cellulose (BC). Whereas CNC and BC materials are fairly homogenous, CNF materials represent a wide sector of different materials, often with a high heterogeneity. This is due to different pretreatment methods (mechanical, chemical, enzymatic), woodbased or agricultural-based materials, delignification and bleaching procedures, etc. The purpose of this comprehensive review is not to discuss the various production methods, for which the reader may consult with a selected number of reviews [1-6]; thus, the focus is on practical applications. Practical applications and potential markets were also discussed some years ago by other investigators [7-8]. Upscaling and choice of pretreatment methods, as well as economic considerations and different business models, have also been discussed, along with: œ Toxicity and environmental issues [9-10] œ The complex characterization of cellulose nanomaterials [4] The reader should also be aware of new contenders to the three classic groups of cellulosic nanomaterials, which are already in a commercial phase. These include cellulose filaments [11-12] and materials from mechanical grinding processes [13], and these materials may be nanostructures or not, depending on our classification. Finally, as indicated by the editorial on p. 275, scientists are currently taking a deep dive into the fundamental features of nanocellulosic materials [14-15].

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TAPPI News, Paper360º May/June 2018

TAPPI News, Paper360º May/June 2018

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Open Access
Investigation on the recycling of sulfuric acid from pretreatment of cellulose for nanocellulose preparation, TAPPI JOURNAL February 2020

ABSTRACT: Sulfuric acid is often used to pretreat cellulose prior to homogenization and conversion to nanocellulose. It would be economically significant to reuse the acid to close the overall value chain loop. The target of this work was to investigate the effect of recovery and recycling frequency of sulfuric acid from the pretreatments on the pretreatment yield of water-insoluble cellulose solid residue, and to explore the relationship between the nanocellulose size prepared by recovery of acid and number of cycles. The surface properties of the nanocelluloses were measured, including content of sulfate groups, absolute zeta potential, crystallinity, and thermal stability.

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Scaling Up Nanotech for the Pulp and Paper Industry, Paper36

Scaling Up Nanotech for the Pulp and Paper Industry, Paper360º March/April 2017

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Open Access
Paper coated with sonochemically synthesized zinc oxide nanoparticles: Enhancement of properties for preservation of documents, TAPPI JOURNAL January 2017

Paper coated with sonochemically synthesized zinc oxide nanoparticles: Enhancement of properties for preservation of documents, TAPPI JOURNAL January 2017

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Open Access
Nanocellulose in Japan: An industrial perspective, TAPPI Journal April 2019

ABSTRACT: With the maturing of Japan’s economy, domestic demand for paper and paperboard is more likely to level off in the long term. Japanese paper companies are accelerating overseas production, especially in the emerging Asian markets, while strengthening competitiveness of domestic mills and developing new products. In Japan, we have always focused on emerging technologies and driving innovation in the pulp and paper industry. As a business definition, innovation does not equal innovative technology. Innovative technology can become innovation only when it is commercialized and used in industry.

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Open Access
Effects of orders of addition in nanocellulose•cationic starch• colloidal silica systems for papermaking, TAPPI Journal October 2022

ABSTRACT: Two orders of addition were compared when preparing paper handsheets from recycled copy paper furnish in combination with nanofibrillated cellulose (NFC), cationic starch, colloidal silica, and cationic retention aid (cPAM; cationic polyacrylamide). Faster dewatering and higher fine-particle retention were obtained at equal optimized dosages of additives when the colloidal silica was added last, after addition of the cPAM. The same order of addition also provided a higher gain in the paper’s tensile strength. However, higher paper stiffness was achieved when the colloidal silica was instead added to the NFC, after its pretreatment with cationic starch. Results were consistent with the principle that papermaking additives added shortly before sheetforming tend to have the largest effects on drainage and retention. The results also demonstrated a sensitivity to the relative dosages of positively and negatively charged additives.

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Extensive function of green synthesized titania nanoparticles: Photodegradation of Congo red, TAPPI Journal September 2023

ABSTRACT: Several extensive research studies have explored the advantages of green templates in the synthesis of structure and morphology-controlled photocatalytic nanomaterials. This paper compares the abilities of zingiber rhizome extract (ZE) and tapioca starch extracts (TS) in modifying the surface and optical properties of titania nanoparticles (TNP) synthesized by solgel technique. The synthesized nanocatalysts were characterized using various physicochemical techniques. While zingiber (ginger) extract effectively promotes the formation of dual anatase and rutile phases, tapioca extract supports formation of the single anatase phase of titania. These two extracts were examined for the degradation of Congo red in the presence of sunlight. The photomineralization and recyclability of catalysts were evaluated through total organic content analysis. The easy recovery and reusability of zingiber and tapioca biomasses, along with good control over the growth of nanoparticles, enable them to be implicit novel green templates in the successful synthesis of photoactive mesoporous nanotitania.

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From biorefineries to bioproducts: conversion of pretreated pulp from biorefining streams to lignocellullose nanofibers, TAPPI Journal April 2019

ABSTRACT: This study investigates the use of pretreatment and enzymatic hydrolysis side streams and conver-sion to lignocellulose nanofibers. We used a steam-exploded and partial enzymatic hydrolyzed hardwood pulp and an organosolv pretreated softwood pulp to prepare lignocellulose nanofibers (LCNF) via microfluidization. The ener-gies applied on fibrillation were estimated to examine the energy consumption levels of LCNF production. The ener-gy consumptions of the fibrillation processes of the hardwood LCNF production and the softwood LCNF production were about 7040-14080 kWh/ton and 4640 kWh/ton on a dry material basis, respectively. The morphology and dimension of developed hardwood and softwood LCNFs and the stability and rheological behavior of their suspen-sions were investigated and are discussed.

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The winding mechanics of laminate webs, TAPPI Journal February 2020

ABSTRACT: Models that describe the residual stresses due to winding single-layer webs at the end of roll-to-roll manufacturing machines are mature. These models have been used to reduce or avoid defects that are due to winding. Many laminated products exist where two or more webs have been joined to form a thicker composite web. The properties of the web layers provide a unique functionality to the product being manufactured. No laminate winding models exist in the literature. This paper will focus on the development of a laminate winding model and laboratory test verification of the model.