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Effects of carboxymethyl starch as a papermaking additive, TAPPI Journal February 2024
ABSTRACT: Carboxymethyl starch (CMS) is a bio-based, anionic polymer that has potential as part of a dry-strength additive program for papermaking. Due to its negative charge, its effects can be expected to depend on its interactions with various cationic agents. In this work, the effects of CMS were observed following its sequential addition after one of three selected cationic strength agents at different dosage levels. In selected tests, the furnish was pretreated at the 1% level by a dispersant, sodium polyacrylate, which might represent a high level of anionic contaminants in a paper mill system. Laboratory tests were conducted to show the effects on dewatering, fine-particle retention, and flocculation. These tests were supplemented with measurements of charge demand, zeta potential, and handsheet properties. Sequential addition of cationic glyoxylated acrylamide copolymers (gPAM) and CMS were found to strongly promote dewatering. Two gPAM products and a poly(vinylamine) product in sequential addition with CMS were very effective for promoting fine-particle retention. These same sequential treatments of the stock contributed to moderate fiber flocculation, though severe flocculation was caused by further treatment of the furnish with colloidal silica. Handsheet strength results were mixed. In the default recycled copy paper furnish, the average breaking length for the sheets made with cationic additives followed by CMS was not greatly different from the blank condition. Superior strength resulted when the default furnish was treated with a dispersant alone. When the dispersant-contaminated furnish was treated with the same combinations of cationic additives and CMS, the strength returned to the baseline achieved in the absence of the dispersant. The results were discussed in terms of the charged character of the different additives and their interactions not only with the fiber surfaces but also with each other.
Journal articles
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Control of malodorous gases emission from wet-end white water with hydrogen peroxide, TAPPI Journal October 2021
ABSTRACT: White water is highly recycled in the papermaking process so that its quality is easily deteriorated, thus producing lots of malodorous gases that are extremely harmful to human health and the environment. In this paper, the effect of hydrogen peroxide (H2O2) on the control of malodorous gases released from white water was investigated. The results showed that the released amount of total volatile organic compounds (TVOC) decreased gradually with the increase of H2O2 dosage. Specifically, the TVOC emission reached the minimum as the H2O2 dosage was 1.5 mmol/L, and meanwhile, the hydrogen sulfide (H2S) and ammonia (NH3) were almost completely removed. It was also found that pH had little effect on the release of TVOC as H2O2 was added, but it evidently affect-ed the release of H2S and NH3. When the pH value of the white water was changed to 4.0 or 9.0, the emission of TVOC decreased slightly, while both H2S and NH3 were completely removed in both cases. The ferrous ions (Fe2+) and the copper ions (Cu2+) were found to promote the generation of hydroxyl radicals (HO•) out of H2O2, enhancing its inhibition on the release of malodorous gases from white water. The Fe2+/H2O2 system and Cu2+/H2O2 system exhibited similar efficiency in inhibiting the TVOC releasing, whereas the Cu2+/H2O2 system showed better perfor-mance in removing H2S and NH3.
Journal articles
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Development of converging-diverging multi-jet nozzles for molten smelt shattering in kraft recovery boilers, TAPPI Journal March 2021
ABSTRACT: The effective shattering of molten smelt is highly desired in recovery boiler systems. Ideally, shatter jet nozzle designs should: i) generate high shattering energy; ii) create a wide coverage; and iii) minimize steam consumption. This study proposes a novel converging-diverging multi-jet nozzle design to achieve these goals. A laboratory setup was established, and the nozzle performance was evaluated by generating jet pressure profiles from the measurement of a pitot tube array. The results show that the shatter jet strength is greater with a large throat diameter, high inlet pressure, and a short distance between the nozzle exit and impingement position. Increasing the number of orifices generates a wider jet coverage, and the distance between the orifices should be limited to avoid the formation of a low-pressure region between the orifices. The study also demonstrates that an optimized converging-diverging multi-jet nozzle significantly outperformed a conventional shatter jet nozzle by achieving higher energy and wider coverage while consuming less steam.
Journal articles
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Wireless Sensors Improve Toxic Gas Mitigation in P&P Mills, Paper360º May/June 2020
Wireless Sensors Improve Toxic Gas Mitigation in P&P Mills, Paper360º May/June 2020
Journal articles
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Extending Its Reach, Paper360º, July/August 2017
Extending Its Reach, Paper360º, July/August 2017
Journal articles
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Pulp and Paper: Industries with a Bright Future, Paper360º January/February 2019
Pulp and Paper: Industries with a Bright Future, Paper360º January/February 2019
Journal articles
Magazine articles
North America’s First Tree-Free Pulp Mill, Paper360º March/April 2019
North America’s First Tree-Free Pulp Mill, Paper360º March/April 2019
Journal articles
Magazine articles
Effects of different ammonium lignosulfonate contents on the crystallization, rheological behaviors, and thermal and mechanical properties of ethylene propylene diene monomer/polypropylene/ammonium lignosulfonate composites, TAPPI Journal January 2020
ABSTRACT: Thermoplastic elastomer (TPE), made from ethylene propylene diene monomer (EPDM) and polypropylene (PP) based on reactive blending, has an excellent processing performance and characteristics and a wide range of applications. However, there are currently no reports in the literature regarding the usage of TPE in making composite boards. In this paper, EPDM, PP, and ammonium lignosulfonate (AL) were used as the raw materials, polyethylene wax was used as the plasticizer, and a dicumyl peroxide vulcanization system with dynamic vulcanization was used to make a new kind of composite material. This research studied the influences of the AL contents on the crystallization behaviors, rheological properties, thermal properties, and mechanical properties of the composites. The results showed that the AL content had a noticeable impact on the performance of the composite board. Accordingly, this kind of composite material can be used as an elastomer material for the core layer of laminated flooring.
Journal articles
Magazine articles
Saica Champblain Beats Mist—But How?, Paper360º March/April 2020
Saica Champblain Beats Mist—But How?, Paper360º March/April 2020